Metal: the new wood
The other day, when I was trying to decide on what materials to use for a project, I almost wished I had more options to choose from than just plain old wood.
There seemed to be a downside to each of the materials I was considering. Solid wood has seasonal movement. Plywood warps. MDF and particleboard have ugly edges that need to be covered, not to mention neither are overly strong. None of these materials are any good outdoors.
A better material than wood?
Then it hit me. Metal might be the answer. It had been so long since I incorporated metal into a piece that I almost forgot to consider it as an option. As soon as I thought that I remembered all the times in my furniture-making life I’d turned to metal and how the results had been quite pleasing.
Don’t get me wrong. In this case, as well as with other past work incorporating metal in the design, I’ve used solid wood, sheet goods, veneer or a mixture of these wonderful materials as the basis for the piece. I’m not at all considering abandoning the material we all love – wood.
Heavy metal
Over the years, I’ve used a fairly wide range of metals in my furniture. Copper, steel, stainless steel, pewter and aluminum have all made their way into my work. If I had to choose a favourite, I’d go with copper. Its warm tone, ease of workability and almost soft feel are all huge pros in my mind. It’s even easy to find nearby and comes in many forms.
One of my favourite pieces that included copper is a music stand I made almost 20 years ago. Coupled with the rich tones of black walnut, the addition of copper added depth that would have otherwise been hard (maybe impossible) to do with other species of wood.
Over the years I’ve actually included two projects that using copper in build projects for the magazine. First, I made a cedar trellis with copper pipe that allowed our morning glories to climb. You can read about it here: https://canadianwoodworking.com/project/garden-trellis/. I also made a nice little tea light holder with a black walnut base and a copper reflector. You can read about it here.
I also made a dining table with planished copper inserts around the centre that could be seen through the glass tabletop.
I’ve also used stainless steel a few times. A good friend has a laser cutting machine that will cut through a stainless steel sheet with ease. I designed a few door panels and he cut them out for me. Because it was relatively easy to incorporate and produce, I added some organic designs to the panels; everything from blowing prairie grass to bamboo stalks to pussy willow blossoms. I often used black walnut with these pieces as well. I’m seeing a trend here. Again, I’ve written about one of these pieces in our pages. Check out a black walnut and stainless steel sideboard I made with these techniques here.
Pros vs. cons
On one hand, metal can have a cold, sterile look and feel to it, not to mention sharp edges that can be dangerous. But I think metal can offer some fantastic pros, if used carefully. The contrast between wood and metal is attractive. The wood seems to soften the harsh look of the metal with ease. And the feel that metal adds to a piece, whether it’s ultra-smooth or heavily hammered and textured, contrasts well with wood..
Have you ever incorporated metal into your work? Share some photos with me via email. Also feel free to let me know your thoughts about using metal in woodworking projects.
Music Stand
The copper panel sets off the stand nicely, and draws attention to it, even if there’s no sheet music on it.
Music Stand Detail
I adhered the copper sheet to the core of the top with epoxy. Black walnut seems to contrast well with copper.
Copper Inserts
Planished copper inserts provided a strong focal point for the area below the glass dining tabletop. The glass top has been removed for this photo.
Copper Inserts Detail
Planishing adds a textural element that's hard to miss in this table.
Bamboo Coffee Table
This coffee table has a laser-cut stainless steel panel under the glass top. The glass top was removed for this photo.
Bamboo Detail
Laser cutting provides a lot of accuracy when cutting intricate patterns like this bamboo.
Hi Alan,
If you apply a finish to the copper it will slow its darkening quite a bit.
Nice stuff, as always. I’m curious how you keep the copper bright and un tarnished?
Thanks,
Alan
Hi Jan,
I talked to my friend about something along those lines. He wasn’t confident his laser cutting machine would not burn the wood. He thought it would end up looking scorched on the edges. I never did try it. If you do, let me know how it goes.
Just wondering whether you considered laser cutting some wooden inserts to match the cut-outs in he Bamboo table top? Any pro- and con- advice?
Nice. I shall keep these ideas in mind. Just planning to do more and have lots of wood saved up. Have just started on repairing a piano stool salvaged from throw out down the street – mostly refinishing and new hinges. Piano didn’t need any work (even tuned) but was left out in the front yard to be picked up. We arranged to donate to university music faculty. Luckily didn’t rain before we saw it.
Hi! Greetings From The Annapolis Valley in Nova Scotia. Rob, as always you produce great woodworking items. Thanks! Al
I love the dining table. Its certianly a standout design. Very good. I guess the copper adds a needed flourish to it.